Biogas hot water boiler
Biogas hot water boiler is designed with longitudinal double drums and " D " type chamber structure. The furnace is on the right and convection tube bank is on the left. The body is fixed on the basement by middle and both end flexible supports and make the boiler expand horizontally sideways. Around the furnace is membrane wall. Furnace and tube bundle are totally separated by the membrane wall at the left side of the furnace. The back part of convection tube bank is sparse shift structure, front part is aligned structure. Smoke from furnace outlet enters re-burning chamber, convection tube bank area, and then from left front part enters spiral fin coil economizer and condenser, and finally is discharged to atmosphere through chimney.
Biogas boiler is widely used in hospitals, schools, textile factories, garment factories, large supermarkets, garment factories, printing and dyeing factories, hotels, canteens, restaurants, food factories, beverage factories, bean products factories, meat products factories, canneries, wineries. , pharmaceutical plants, packaging plants, building materials plants, paint plants and other enterprises and institutions.
1. Energy-saving:Good quality alumina silicate fiber and fire clay insulation material are used and the boiler body temperature is controlled below 45℃ and greatly heat loss is reduced. Combustion chamber is designed with narrow distance tube membrane water cooling wall which has good air proof to reduce heat lost and increase boiler thermal efficiency. Internal inspection holes uses high-alumina refractory and manhole cover seal devices, solving superheat problem in this part caused by using refractory bricks.
2.Longer working life:Membrane structure are used in the front and back wall for boiler body and highly increased their lifespan to over 20 years;The key processes including material cutting, rolling, drilling are done by advanced CNC machining process to reduce the assembly stress and extend boiler service lifetime.Flutter prevention fastener is used for high temperature part convection tubes, which avoid convection tube cracking problem.Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will be tested by radiographic inspection.
3. Digitized manufacture:Boiler body uses the forced circulation in the high temperature area to make sure all heating areas can be cooled down and avoid vaporization; The explosion door and flame detector are equipped for safe and reliable operation. Comb plates are used between both sides of boiler and tube bundle to avoid leakage of condensate and gas caused by using refractory concrete as sealing material. Air proof test is done before delivery in the factory to guarantee any gas leakage problem.
Model | 1.4 MW | 2.1 MW | 2.8 MW | 4.2 MW | 5.6 MW | 7 MW | 10.5 MW | 14 MW | |||||
Rated Thermal Power | MW | 1.4 | 2.1 | 2.8 | 4.2 | 5.6 | 7 | 10.5 | 14 | ||||
BHP | 143 | 214 | 285 | 428 | 571 | 714 | 1070 | 1427 | |||||
Rated Pressure (MPa) |
1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | |||||
Outlet Water Temperature(℃) |
95/115 | ||||||||||||
Return Water Temperature(℃) |
70/90 | ||||||||||||
Thermal Efficiency | ≥ 95% | ||||||||||||
Exhaust Gas Temperature (℃) |
≤ 80 | ||||||||||||
Fuel Type | Natural gas,Biogas, Light oil, (Heavy oil) | ||||||||||||
Shipping Weight (t) | 5.8 | 7.2 | 9.2 | 12.3 | 14.5 | 23 | 30 | 45 | |||||
Shipping Dimension (LxWxH) (mm) |
3750x1900 x2150 |
4365x2102 x2240 |
4400x2250 x2600 |
5300x2380 x2644 |
5600x2466 x2902 |
6373x2640 x3126 |
7460x3230 x3650 |
9300x3330 x3848 |